A cutting edge family of Iscar turning inserts brings Sumo Tec performance and stability to CVD and DVD carbide grades. In like tests in a range of turning applications, the inserts out performed their closest competitors by 26 to 288 percent. The key to the lengthened life is the Sumo Tec special treatment, introduced in late '07 in a constricted range of milling inserts, that flattens the coated surface and diminishes surface tension stresses in insert coatings. These cause cooler running, enhanced chipping resistance, diminished built up edge and faithfully longer edge life in all workpiece metals. During the alumina coating process, internal tension stresses sometimes cause cracks. The brand new Sumo Tec treatment leads to compression stresses, which aides to seal these cracks. The 7 revolutionary Sumo Tec turning grades contain 2 for cast iron; three for steel and one for heat-resistant alloys and hardened steel. All the most preferred insert geometries are offered from inventory, with new geometries being added routinely. Iscar also plans to add new grades additionally.

Here are the grades available:

FOR CAST IRON
IC5005, with a hard substrate, MTCVD TiCN and dense Al2O3 coating, is endorsed mainly for nodular cast iron. It also handles other cast irons at medium to high cutting speeds at stable or slightly unstable conditions. This grade may be used in hard cast irons when exceptionally high wear resistance is essential.

IC5010, headlining a tough substrate, MTCVD TiCN and thick Al2O3 coating, targets gray cast iron. It is endorsed for interrupted cuts and unstable turning conditions in other metals.

FOR STEEL
IC8150, consisting of a extremely hard substrate with a cobalt enriched outer layer, MTCVD TiCN and a thick alpha Al2O3 CVD coating. Promoting extraordinary thermal stability and resistance to chipping, this grade is recommended for high speed turning of steel under stable or slightly unstable conditions. It can also cope with stainless steel and interrupted cuts in nodular cast iron.

IC8250, a tough substrate with the same outer layers. It features remarkable thermal stableness and protection to plastic deformation and is favored for general machining of alloyed and stainless steel in a comprehensive range of conditions.

IC8350, featuring a very tough substrate under the same outer layers. It accomplishes outstanding shock resistance and great wear resistance on alloyed and stainless steel.

For Alloys, Stainless Steel and Hardened Steel
IC807, with a tough submicron substrate under a TiAlN PVD coating, is proper for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. In a test opposite its closest competitor on all three materials, the elevation in tool life was up to 150%.

Key Test Results
Prior to releasing the new SUMO TEC turning tool family, ISCAR tested all grades opposite their closest competitors in a assortment of functions. Here are the crucial conclusions for grades 5005 and 5010 in cast iron. The advancement was 47% in SAE 1045 steel and 250% in 4140. In forging steel, the cutting edge Sumo Tec insert lasted 2X as long.

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